Mechanical Reverse Engineering and Prototyping
From disassembling and measuring complete vehicles to analysing the function of sub-systems, we can reverse engineer a range of products utilising 3D scanning, hardness testing, Coordinate measuring equipment, gear and spline measurements as well spectroscopy.
We bridge the gap between measurement data obtained from a product and the 3D models and engineering drawings required to re-manufacture the same part, or to create mating parts to the existing product.
We leave nothing to be assumed and ensure the manufacturer has clear and concise information to work from.
Areas where we have supported in this activity include:
- Automotive body structures
- Steering systems
- Suspension components
- Splined driveshafts
- Oil and coolant pumps
- Vacuum forming tools
- Marine sterndrive adaptors
Typical methods of manufacturing which are utilised for prototype and low-volume production parts include:
- CNC machining
- Sheet metal fabrication
- 3D printing
- Laser cutting
Following on from this process, we typically support the prototype build, rig testing and validation of the part.
To find out more about how we can reverse engineer you product, get in touch via [email protected]
Test Rig Design, Assembly and Maintenance
Designing rigs for testing components, systems and equipment demands a thorough understanding of the desired requirements of the customer from the test.
Many requirements can be achieved with simple and effective methods of testing and measurement, avoiding the need for sophisticated and expensive equipment and facilities.
Rig testing can give you the confidence your product is robust, fit-for-purpose and optimised for its application before bringing it to market.
Typical results from a test rig can include:
- Material Strength and Fatigue Limits
- Coefficient of Friction Values
- Thermal Conductivity
- Erosion
- Wear Rate
- Corrosion
- Stiffness
- Noise
- Resonance
- Force
- UV Stability
The advantages to utilising rig testing for product development include:
- Quick test specimen changes
- Tight control on test cycle conditions and variables
- Isolated issues from mating components and systems
- Monitored and predictable failure modes
- Expedited and repeatable tests
We have a history in designing and building cost effective and low maintenance rigs for latch mechanisms, internal combustion engines, drivetrains, electro-mechanical devices and many other components utilised in the automotive, marine and aerospace industry.
To find out more about how a test rig could be utilised for your business, get in touch via [email protected]
Powertrain Systems Engineering
Whether you’re looking for more performance from your existing powertrain, or wanting to produce your own system from the ground up, we specialise in designing the components required to spark your powertrain to life!
With a range of powertrain options being developed across the industry, we work with you to identify the best solution for your application and collaborate with manufacturers across the world to deliver the best results.
Some of the systems we have worked on previously include:
- Cranktrain and Valvetrain
- Oil Lubrication
- Cooling
- Exhaust and Thermal Management
- Turbocharger
- Axle Motor
- High Voltage Battery and Inverter
- Drivetrain
- Wiring Harness
We specialise in the component design and project engineering of these systems in collaboration with OEMs and suppliers in order to:
- Optimise methods of manufacture
- Improve quality and performance
- Reduce weight
- Reduce cost
- Define build processes
To find out more about how we can help develop your powertrain, get in touch via [email protected]
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